SPECIAL MACHINES

MULTISPINDLE LATHE MSTM 320

The MSTM 320 is a machine designed for automated high quality machining of various types of metal workpieces. Due to its full automation, the machine guarantees high productivity and short machining cycles.

ADVANTAGES

  • Multi-spindle machining (up to 4 spindles simultaneously)
  • Individual correction of each nest separately
  • High machining accuracy
  • Suitable for processing different types of workpieces
  • Minimum  space required for the machine
  • The machine is suitable for robotic loading and unloading with added automation

TECHNICAL DATA

Workspace      X-axis mm +/-25
Y-axis mm 300
Z-axis mm 500
Turning spindle Max. RPM  U/min 3000
Max. torque  Nm
 1900
Max. spindle number 4
Cooling MQL/Dry/Oil/Emulsion processing  
Acceleration X-axis m/s2  5,5
Y-axis m/s2  10
Z-axis m/s2  8,5
Accuracy Repeatability mm 0,01
Tool magazine Magazine 12
Controls Siemens SINUMERIK ONE
Cooling Dry machining Possible upgrade to MQL/oil cooling
Workpiece Steering column axle Bushings
Housing Shafts
Machine data    Length mm 2.700
Width mm 1.550
Height mm 3.800
Weight Kg 15.000
Technical data may vary due to customers specifiications.   

MACHINE CONCEPT

  • Robot for loading
  • Clamping of forged parts
  • Lathe (enabled machining with up to 4 spindles simultaneously)
  • Machining from both sides
  • Dry machining with possible retrot to MQL/oil cooling
  • Station for visual control and measuring of workpieces
  • Conveyor belt for unloading workpieces

WORKPIECES

      

FLEXIBLE PROCESSING CELL FPZ

Our machine is distinguished by its flexibility, adaptability and high velocity achieved by eliminating most of the machine downtimes. By doing so the overall processing time is significantly shortened, providing the competitive edge over other similair machining centres.

DESCRIPTION

  • Distinguished by its flexibility, adaptability and high velocity achieved by eliminating most of the downtimes
  • 5 side machining
  • Easy to implement in interlinked processing systems

ADVANTAGES

  • Tool-to-tool changeover time under 1 sec
  • Automatic clamping of workpieces
  • Low maintenance and servicing
  • Simple to integrate in ganged transfer systems
  • Option to integrate cells into combined production systems

TECHNICAL DATA

Workspace      X-axis mm 600
Y-axis mm 600
Z-axis mm 600
C-axis °deg 360
C-Pinole load Kg 300
C-Torque Nm 300
Tool exchange     Nr. of tools   6/8
Tool interface HSK63 
RPM range 1/min 1-12.000
Drive power kW 15
Tool length mm max 300
Cooling MQL/Dry/Oil/Emulsion processing  
Clippings Dimension mm 250x350
Controls Siemens SINUMERIK ONE
Machine data
 Length mm 5.100
Width mm 3.400
Height mm 3.000
Weight Kg 19.200
Technical data may vary due to customers specifications.   

MACHINE CONCEPT

Due to its modular system, which assures high flexibility, with the spindle subassembly allowing to reduce cost per piece and enables machining of easy to complex workpieces. With optional choice of working spindles/implementations we guarantee the adaptation of the machine to optimal technological needs of processing and the shortest processing times.

WORKPIECES

Flange shaft Gear shaft Gear carrier Input Shaft Planetary carrier Rod shaft Ball joint Gear carrier
    

SPECIAL MILLING MACHINE (FOR EV BATTERIES AND LARGE WORKPIECES)

Due to the rapidly developing automotive technology and new fuel sources, we have developed a special machine designed for simultaneous lateral machining of larger workpieces, e.g. battery housings. The portal design complimented with 2-spindles and 5-axis processing, allows for fast and high-quality machining of larger workpieces and is therefore applicable for different types of industries.

DESCRIPTION

  • 2-spindles and 5-axis processing
  • Designed for the mass production of workpieces, dimension 2000x1500mm and larger
  • Two vertical spindles and five independent axes

TECHNICAL DATA

Workspace       X₁&X₂ axis mm 400
Y axis mm 2.800
Z₁&Z₂ axis mm 1.000
NC rotation B-axis: Vertical rotation    
NC rotation A-axis: Horizontal rotation    
Workpiece width mm 1.400
Workpiece length mm 1.800
Milling    Coupling type 2xHSK-A 63
Max RPM U/min 14.000
Max Power kW 16
Max Torque Nm 28
Cooling Dry processing  
Lubrication Self regulated pump   Power Kw 3
Tank volume l 40
Quantity l/min 6
Controls Siemens SINUMERIK ONE
Machine data    Length mm 5.500
Width mm 2.800
Height mm 4.400
Weight Kg 11.600
Technical data may vary due to customers specifications.   

APPLICABILITY

The machine is designed for the mass production of workpieces with dimensions 2000x1500mm and larger. With its two vertical spindles and five independent axes, it allows for a faster cycle time.

MACHINE CONCEPT

The machine is equipped with a horizontal clamping table mounted on a longitudinal slide - Y axis with a linear drive. On the fixed portal a transverse axis X is placed, with two vertical milling axes Z1 and Z2. On each of the two Z-axes there is a special milling spindle with 2 tool holders mounted on a vertical rotary B-axis and a horizontal A-axis. The milling spindles for face and end milling are arranged on the special spindle at a 180 degrees angle, and are positioned in use by swivelling the A-axis for the milling process. 

WORKPIECES

Battery frame Battery tub Axle carrier
    

5-AXIS ROTARY TABLE MACHINE RTM

The Unior RTM series is designed for high-speed machining of workpieces for serial production. With its 5-axis processing allowing for more precise and complete machining of workpieces, the RTM series is the best solution for large scale manufacturers. Stable double-bearing swivel tables with tried and tested design by Unior and calculated against vibrations by FMEA, the machining center offers maximum stability during machining processes.

DESCRIPTION

  • 5-Axis machining processing
  • High-speed machining of workpieces for serial production
  • 3 to 12 station indexing table
  • More options based on customer specifications

 ADVANTAGES

  • Complete machining of workpieces in one clamping proces
  • 5-Axis processing
  • Dry/MQL machining
  • Swivel table is mounted on double bearings for increased positioning accuracy and stability during processing
  • Ideal for machining of aluminium, steel and cast iron workpieces

TECHNICAL DATA

6x 3-Axis unit with quill     X-Axis mm 400
Y-Axis mm 400
Z-Axis mm 630
Acceleration m/s² 5
Feed force kN 24
Crown turret with 8 spindles    Coupling type HSK-63/-80 
Max. RPM U/min 8.600
Max. power kW 12
Max. torque Nm 250
Workpiece  Workpiece dimensions mm 400x400x400
Workpiece weight kg 10
NC Swivel table  6x Swivel table with hydraulic connection for clamping device  
Swivel angle    ±120°
NC Planet  6x Ø350  with hydraulic connection for clamping device  
Rotation   360°
Controls Siemens SINUMERIK ONE 
Machine data    Length mm 9.200
Width mm 10.000
Height mm 3.500
Weight kg 63.000
Technical data may vary due to customer specifications.   

MACHINE CONCEPT

Best machining solution for processing of steel, aluminium and cast iron workpieces. Implementation of the machine is adapted for work in dry/MMS system or for processing with cooling emulsion. Use of module construction enables relatively fast and simple conversion on various work pieces.

WORKPIECES

Air intake Peripheral units carrier Rocker arm Valve cap Ball joint Subframe
    

5-AXIS DOUBLE MACHINING STATION RWH - 800/2

The Unior 5-axis double machining station type RWH, is designed for simultaneous processing of large workpieces. With its horizontally and vertically mounted spindles, each able to move between the stations, allowing for simultaneous processing on both clamping devices.

DESCRIPTION

  • 5-axis x1(2) working stations/easy integration
  • 1 revolver vertical, 1 revolver horizontal (basic concept)
  • Simultaneous processing of different workpieces

ADVANATAGES

  • Simultaneous processing of different workpieces
  • 1 revolver vertical, 1 revolver horizontal (basis concept)
  • Ideal solution for dry-machining / MQL-machining
  • Various machining with swivel table / Planet

TECHNICAL DATA

Processing unit     X-Axis mm 3000
Y-Axis mm 630
Z-Axis mm 630
Acceleration m/sec² 4
Feed force kN 24

Crown turret

8 Spindles   

 Tool interface HSK-63/-80  
Max. RPM U/min 11.000
Max. power kW 35
Max. torque Nm 60
NC Swivel table  2x Swivel table with NC drive  
Swivel angle    ±180°
2x NC Planet  Size mm 800
Rotation   360°
Controls Siemens SINUMERIK ONE 
Machine data    Length mm 6.220
Width mm 4.935
Height mm 3.500
Weight Kg 37.000
Technical data may vary due to customers specific needs.   

APPLICABILITY

Ideal solution for simultaneous processing of different large workpieces. Designed to be easily integrated into the production line.

WORKPIECES

Axle carrier Battery tub Axle carrier Rear axle carrier Subframe
  

 2-SPINDLE FLEXIBLE MACHINING CENTER UFBZ 

The Unior UFBZ machining process is composed of 2 stations, the first station is equipped with a 3-axis single spindle unit for simultaneous vertical milling. The second station is equipped with a 3-axis double revolver unit.

 

DESCRIPTION

  • 3-axis base unit, 5-axis with swivel table/planet   
  • Simple conversion of the machine to new workpiece
  • High precision machining

 ADVATAGES

  • High precision machining
  • 5-axis machining
  • Vertical and horizontal machining spindles
  • Ideal solution for dry-machining / MQL-machining

TECHNICAL DATA

Vertical milling unit   X-Axis mm 100
Y-Axis mm 200
Z-Axis mm 100
Milling spindle   Max. RPM U/min 12.000
Max. Power kW 8
Coupling type HSK 63 
Crown revolver     X-Axis mm 200
Y-Axis mm 400
Z-Axis mm 630
Max. RPM U/min 8.000
Max. Power kW 15
NC Swivel table  serves as an internal transport system between set 1 and 2  
Workpiece  Length mm Ø200
Weight kg 1,5
Controls Siemens SINUMERIK ONE
Machine data    Length mm 6.580
Width mm 2.500
Height mm 3.500
Weight kg 18.000
Technical data may vary due to customer specifications.

MACHINE CONCEPT

The UFBZ is specifically designed for high precision machining of workpieces. Its 2 step simultaneous machining design allows for fast cycle time for high precision workpiece machining. The design also allows for simple conversion of the machine to new workpiece.

WORKPIECES

Gear carrier Planetary gear carrier Planetary gear carrier
  

 AXLE CARRIER MACHINING TTM-SERIES

Specialy developed for machining of axle carriers for passanger vehicles. With its middle mounted 180 degree swivel table with two clammping points allowing for fast loading. On the machines sides there are two 3-axis units with a 8-spindle turret.

 ADVANTAGES

  • Time neutral loading
  • 0-point clammping system
  • Measuring system for balancing of the welding deviations
  • Vertical and horizontal angel positioning

TECHNICAL DATA

Machining unit (2x)    X-Axis mm 400
Y-Axis mm 400
Z-Axis mm 630
Acceleration m/sec² up to 6
Crown revolver     Max. power kW 30
Coupling type HSK 63/80  
Max. RPM U/min 12.000
Max. torque Nm 300
Speed variation  Programmable
NC Swivel table  Machining force N 120.000
Overturning torque Nm 130.000
NC Swivel table  Tabel plate size mm 1.000
Load Kg 3.600
Workpiece  Length  mm 1.600
Weight kg 100
Controls Siemens SINUMERIK ONE
Machine data    Length mm 9.900
Width mm 2.550
Height mm 2.920
Weight kg 15.000
Technical data may vary due to customers specific needs.   

APPLICABILITY

Built for machining of rear twist beams and for various other axle carriers. Can also be used for machining of other similar large workpieces.

WORKPIECES

Axle carrier Faront Axle carrier Rearaxle carrier Subframe
  

AXLE CARRIER MACHINING SSFM-SERIES

Developed for machining of axle carriers for passanger vehicles. The machine is equipped with one clammping point fixed on the machine bed. On the machines sides there are two 3-axis units with an 8 spindle turret.

 ADVANTAGES

  • 0-point clammping system
  • Measuring system for balancing of the welding deviations
  • Vertical and horizontal angel positioning
  • MQL cooling

TECHNICAL DATA

Machining unit (2x)    X-Axis mm 400
Y-Axis mm 400
Z-Axis mm 630
Acceleration m/s² up to 6
Crown revolver     Max. power kW 24
Coupling type HSK 80/100 
Max. RPM U/min 12.000
Max. torque Nm 250
Speed variation  programmable
NC Swivel table  Table size mm 1.000
Load kg 3.600
Workpiece  Length  mm 1.600
Weight kg 100
Controls Siemens SINUMERIK ONE 
Machine data    Length mm 6.100
Width mm 2.000
Height mm 2.920
Weight kg 12.000
Technical data may vary due to customer specifications.   

APPLICABILITY

Built for machining of rear twist beams and further developed for various other axle carriers. However it can be used for machining of other similar large workpieces.

WORKPIECES

Axle carrier Faront Axle carrier